Case study · Client name withheld

Load and Axle Sensor Setup Apps

Two companion Bluetooth apps for setting up a client's vehicle load-sensing systems

The client works with load and axle sensing systems for vehicles. Our team developed two companion mobile apps for them — one for the axle system, one for the load system — that find the sensors over Bluetooth and let a user or technician set the system up, calibrate it and check that it works.

Recreated calibration screen of the axle sensor app, with example empty, full and certified-load values for axles A, B and C, automatic set to On, an axle diagram and a Save button, beside an enlarged side menu, sensor list or calibration table
Screens recreated from the delivered apps with neutral naming and example data.
Client
Vehicle load-sensing company
Platforms
iOS
Our scope
Bluetooth connection · Calibration and service tools · Two apps, one structure

The product

What it does, and for whom

Setting up a load-sensing system by hand is slow and easy to get wrong. The apps were made to speed up configuration and cut manual errors: the phone finds the sensors nearby, connects to one, and gives the user the screens to calibrate it and run quick checks. The project's scope also covered sharing the system's information and backing it up.

Scope The sensors, their electronics and firmware are the client's. Our work was the two mobile apps that set them up. To keep the client confidential, the screens on this page are recreated from the delivered apps with neutral naming and example data.

Our contribution

What our team built

  1. Bluetooth connection

    Scanning for sensors, listing those in range, connecting to one from the phone, and a clear empty state when none is found.

  2. Calibration and service tools

    Per-axle calibration with empty, full and certified-load values, saved calibrations, sensor information and the technician menu.

  3. Two apps, one structure

    Axle and load apps that share a device list, side menu, calibration and settings, each in its own system's colours; settings for unit type, alarm sound and language.

User flow

Setting up a vehicle's sensors

The axle app's path from finding a sensor to saving a calibration; the load app follows the same structure.

Recreated screens of the app in order, left to right: find the sensors; open the technician tools; calibrate each axle
Screens recreated from the delivered app, in the order of the steps below. Numbered markers match the steps below.
  1. Find the sensors

    The device list scans for sensors over Bluetooth and lists those in range to connect to.

  2. Open the technician tools

    Gauge, velocity, lift control, password and status are grouped in one technician menu.

  3. Calibrate each axle

    Empty, full and certified-load values are set for axles A, B and C, with an automatic option, then saved.

The product in use

Inside the apps

  1. Finding the sensors

    Both apps open on a device list that scans for sensors over Bluetooth. Sensors in range appear in a list to connect to; when none is found, the app says so and offers to scan again.

    Recreated device-list screen of the axle app scanning for sensors nearby, with a Stop button, and an enlarged view of its example list of four sensors named Axle A, B, C1 and C2, each with a Bluetooth icon, an ID such as 04:A7:3C:E1, signal strength and a Connect link
    Scanning for sensors. Close-ups on phones: tap any image for the full screen.
  2. Calibration and technician tools

    The calibration screen sets the empty, full and certified-load values for each axle group, with an automatic option, and saves them. A technician menu groups the service functions: gauge, velocity, lift control, password and status.

    Recreated axle-app calibration screen with an illustrative axle diagram, Connected to Axle A and a Save button, and an enlarged view of its table of example values for axles A, B and C: empty 1.42, 1.95 and 2.86 t, full 7.10, 11.50 and 18.00 t, automatic On, and certified load 7.1, 11.5 and 18.0 t
    Calibration per axle. Close-ups on phones: tap any image for the full screen.
  3. Menus and settings

    A side menu leads to connection, calibration, saved calibrations, sensor information, technician tools, settings and help. The load app's settings choose the unit type, the alarm sound and the language.

    Recreated side menu of the axle sensor setup app, with an enlarged view of its entries Connection, Calibration, Saved calibration, Sensor information, Technician, Settings, Help and Exit
    The axle app's menu. Close-ups on phones: tap any image for the full screen.

About these images: the screens are recreated from the delivered apps for this case study, with neutral naming and example data in place of the client's brand. They follow the apps' real screens and functions, but they are not screenshots of them.

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